Product Description

YOUR DESIGN WE HELP TO ACHIEVE,AS YOUR SINCERE PARTNER!

                 
              SINCERITY                QUALITY                COMPETENCE

General Products Application /Service Area: 
Metal parts for vehicle, agriculture machine, construction machine, transportation equipment, Valve and Pump system. E.g. Engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve, valve housing ,Fitting , flange, wheel, flywheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
 

Product Name Metal Foundry CNC Machining Gearbox Aluminium Products Made From Sand Casting
Main blank Process for Aluminum Casting Die Casting, Permanent Molding /Gravity Casting, Low Pressure Casting,
High Pressure Casting/Sand Casting, Extrusion Casting etc.
Blanks Tolerance -Casting  Tolerance

CT4-6 for Permanent Molding, Die Casting.

Applicable Material for casting

A356.0/ZL101,GAlSi7Mg  (3.2371.61)/AlSi7Mg/, A-S7G, Al Si Alloy,  Al Cu Alloy ZL201 Al Mg Alloy ZL301,ZL302, 
Al Zn Alloy ZL401Zn Alloy Zamak 3, Zamak 5, Zamak 7, Zamak 2
Or according to customer requirements
 

Casting Blank Size  /Dimensions 2 mm-1500mm / 0.08inch-60inch , or according to customer requirements
Casting Blank Weight Range from 0.01kg-50kg
Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/
Broaching/Reaming /Grinding/Honing and  etc.
 

Machining Tolerance From 0.005mm-0.01mm-0.1mm
Machined Surface Quality Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment T5~T6
Applicable Finish Surface  Treatment Shot/sand blast, polishing,  Primer Painting , Powder coating, ED- Coating, 
Finish Painting, Anodize (White or Black Color)
MOQ 1000pcs per batch
 
Lead Time 45days from the receipt date of deposit for products made from sand casting

Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CHINAMFG group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
CHINAMFG policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

 

Product Application

Agricultural equipment Armament Automobile industry Computing equipment
• Medical / dental instruments • Measuring instruments • Miscellaneous equipment • Pharmaceutical industry
• Orthopedic implants • Safety equipment • Petrochemical industry • Industrial valves
•Fixing and movable equipment • Sanitary fittings • General machinery • Pumps and general connections

Manufacturing Process

1, Aluminium die casting is a process of injection aluminum alloy under pressure, which produces parts in high volume at low costs.
2, There are 2 processes of Aluminum die casting: hot chamber and cold chamber.
3, A complete cycle can vary from 1 second for small components to minutes for a casting of large part, making aluminium die casting the fastest technique available for producing precise aluminium alloy parts.
4, Any aluminium alloy die casting parts are customized according to the clients’ drawing or samples.
5, Certification: as customer’s requirements.

Die casting parts

Die casting is an industrial casting process for manufacturing cast parts of aluminum, zinc, magnesium or brass. The molten metal is pressed under high pressure into the die where it hardens and is then automatically ejected. A die casting diecan contain several cavities. Depending on the die, series ranging from approximately 300 to 400,000 molded parts can be produced due to the high output of the dies. Die casting allows parts to be manufactured with very thin walls and smooth surfaces and edges. Due to the high strength, very good dimensional accuracy and reproducibility, die casting is the optimum casting procedure for complex components and demanding applications, both in terms of quality and economy.
To achieve superior quality, we use CNC machining centers to finish the cast parts. If desired, we will add tailored components to your diecast parts in additional production steps and will assemble these into modules and assemblies.
Die cast components are used in many branches of industry for housings, covers, fittings or mountings. Depending on the requirements, we supply die cast surfaces for decorative uses, improved corrosion protection or improved wear resistance.
Depending on the alloy and finishing process, die cast parts can be provided with the following surfaces: Sandblasting, glass bead blasting, barrel finishing, brushing, polishing, phosphating, passivating, powder coating, wet painting, eloxating, copper plating, nickel plating, screen printing or pad printing.

 

 

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Our Company

ZheJiang CHINAMFG Machinery Manufacture Co., Ltd.
Branch of CHINAMFG Industry Ltd.

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc.

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.

During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.

You are welcome to contact us for technical enquiry and business cooperation.

Our Customer

How do We Work with Our Clients?
 

1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;
2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;
3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;
4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.;
5. We can arrange a technical communication meeting with you and our engineers together anytime if required.

 


Why choose us?

1. High skilled and well-trained working team under good management environment.
2. Quick response and support for any inquiries.
3. Over 10 years professional manufacture experience to ensure high quality of your products.
4. Large and strong production capacity to meet your demand.
5. High Quality standard and hygienic environment.

6. We have very strict quality control process:

In coming Quality control (IQC) – All incoming raw material are checked before used.

In process quality control (IPQC) – Perform inspections during the manufacturing process.
Final quality control (FQC) – All finished goods are inspected according to our quality standard for
each products.
Outgoing Quality Control (OQC) – Our QC team will 100% full inspection before it goes out for
shipment.
Proper Quarantine procedure – For those products got rejected to pass the quality control, they will
specially marked and dispose.
7. Good after sales services

8. Passed ISO 9001 and provide SGS/ RoHS certification if needed.

 

Packing & Delivery :

Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.
Or as customer requests.

Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer’s requirements.

FAQ:

1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.

2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost,
and the charge will be deducted from the payment for formal order.

3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied,
the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.

4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.
 

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Die Casting Machine Type: Hot Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Auto Parts
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

gearbox

Steps to Replace a Faulty Gearbox in an Automobile

Replacing a faulty gearbox in an automobile is a complex task that requires proper tools, skills, and safety precautions. Here are the general steps involved in the process:

  1. Prepare the Vehicle: Park the vehicle on a flat surface and engage the parking brake. Disconnect the battery to ensure safety during the procedure.
  2. Drain Fluids: Drain the transmission fluid from the old gearbox into a suitable container.
  3. Disconnect Components: Remove any components obstructing access to the gearbox, such as the driveshaft, exhaust system, and linkage.
  4. Suspend the Engine: If necessary, use an engine hoist or support to suspend the engine safely.
  5. Support the Gearbox: Use a transmission jack to support the weight of the gearbox.
  6. Remove Gearbox: Detach the gearbox from the engine by removing bolts and disconnecting the clutch or torque converter.
  7. Install New Gearbox: Position the new gearbox onto the engine and secure it in place with bolts.
  8. Reconnect Components: Reattach the driveshaft, exhaust system, and linkage that were disconnected earlier.
  9. Refill Fluids: Fill the new gearbox with the appropriate transmission fluid according to the manufacturer’s specifications.
  10. Lower Engine: Carefully lower the engine back into its original position if it was suspended.
  11. Test and Adjust: Start the vehicle and test the new gearbox for proper operation. Check for any leaks, unusual noises, or gear shifting issues.
  12. Final Check: Double-check all connections and ensure that all components are properly secured.
  13. Dispose of Old Fluid: Dispose of the old transmission fluid safely and responsibly.
  14. Dispose of Old Gearbox: Properly dispose of the old gearbox according to local regulations.

It’s important to note that gearbox replacement can vary significantly depending on the vehicle’s make and model. It’s recommended to consult the vehicle’s service manual or seek professional assistance if you’re not experienced in automotive repair.

China manufacturer Metal Foundry CNC Machining Gearbox Aluminium Products Made   gearbox engineChina manufacturer Metal Foundry CNC Machining Gearbox Aluminium Products Made   gearbox engine
editor by CX 2024-04-23